Airlines currently discard 98% of airborne sensor data after landing. Transforming continuous flight data monitoring (FDM) streams into actionable structural maintenance workorders unlocks billions in operational savings.
Instead of grounding an aircraft for 12 hours for manual structural checks following a suspected hard touchdown, the digital twin analyzes acceleration and gear strain data, certifying airframe integrity in under 90 seconds.
Deploying the digital twin across a fleet of 80 regional airliners decreased unscheduled maintenance cancellations by 41% while extending heavy C-check intervals safely by 15%.